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HERO ID
2012818
Reference Type
Journal Article
Title
Identification and Prevention of Antibody Disulfide Bond Reduction During Cell Culture Manufacturing
Author(s)
Trexler-Schmidt, M; Sargis, S; Chiu, J; Sze-Khoo, S; Mun, M; Kao, YH; Laird, MW
Year
2010
Is Peer Reviewed?
Yes
Journal
Biotechnology and Bioengineering
ISSN:
0006-3592
EISSN:
1097-0290
Volume
106
Issue
3
Page Numbers
452-461
Language
English
PMID
20178122
DOI
10.1002/bit.22699
Web of Science Id
WOS:000277817300012
Abstract
In the biopharmaceutical industry, therapeutic monoclonal antibodies are primarily produced in mammalian cell culture systems. During the scale-up of a monoclonal antibody production process, we observed excessive mechanical cell shear as well as significant reduction of the antibody's interchain disulfide bonds during harvest operations. This antibody reduction event was catastrophic as the product failed to meet the drug substance specifications and the bulk product was lost. Subsequent laboratory studies have demonstrated that cells subjected to mechanical shear release cellular enzymes that contribute to this antibody reduction phenomenon (manuscript submitted; Kao et al., 2009). Several methods to prevent this antibody reduction event were developed using a lab-scale model to reproduce the lysis and reduction events. These methods included modifications to the cell culture media with chemicals (e.g., cupric sulfate (CuSO(4))), pre- and post-harvest chemical additions to the cell culture fluid (CCF) (e.g., CuSO(4), EDTA, L-cystine), as well as lowering the pH and air sparging of the harvested CCF (HCCF). These methods were evaluated for their effectiveness in preventing disulfide bond reduction and their impact to product quality. Effective prevention methods, which yielded acceptable product quality were evaluated for their potential to be implemented at manufacturing-scale. The work described here identifies numerous effective reduction prevention measures from lab-scale studies; several of these methods were then successfully translated into manufacturing processes.
Keywords
antibody; disulfide; reduction; centrifugation; shear; lysis
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